Lub Luag Haujlwm Tseem Ceeb ntawm CNC Machining hauv Hydropower Equipment

Qhov kev ntsuas qhov tseeb hauv microns ua kom lub zog xa tuaj hauv megawatts.
Hauv ntiaj teb ntawm lub zog rov ua dua tshiab, hydropower tseem yog lub hauv paus tseem ceeb ntawm kev tsim hluav taws xob txhim khu kev qha. Tom qab cov turbines loj heev thiab cov generators uas siv hluav taws xob dej muaj ib tug phab ej uas tsis tau paub: Computer Numerical Control (CNC) machining. Cov thev naus laus zis tsim khoom siab heev no tau dhau los ua qhov tseem ceeb hauv kev tsim cov khoom sib xyaw ua ke uas ua rau hydropower ua tau, los ntawm cov turbine runners loj mus rau cov shafts thiab bushings precision.
Cov tshuab CNC tuaj yeem ua tiav qhov kam rau siab li 4 micrometers - yuav luag qhov txwv xav tau rau cov khoom siv hydropower tseem ceeb - kom ntseeg tau tias kev sib dhos tsis muaj kev sib txuas thiab kev ua haujlwm zoo tshaj plaws ntawm cov khoom siv ua haujlwm nyob rau hauv cov kev ntxhov siab hydraulic loj heev.
01. Kev Hloov Pauv Tshiab ntawm Kev Tsim Khoom Siv Turbine
Lub plawv ntawm txhua lub tshuab hydropower yog nws lub turbine, thiab CNC machining tau hloov pauv txoj kev tsim cov khoom tseem ceeb no. Cov khiav dej turbine, tshwj xeeb tshaj yog cov rau Francis thiab Kaplan turbines, muaj cov qauv nyuaj, sculptural uas yuav tsum ua raws li cov qauv hydrodynamic kom ua kom muaj txiaj ntsig zoo tshaj plaws.
Cov txheej txheem tsim khoom ib txwm muaj xws li "xuab zeb casting - kev sib tsoo tes - kev tshuaj xyuas qhov ntev" tsis tuaj yeem lav qhov tseeb thiab zoo ntawm cov chaw nyuaj no.

Kev qhia txog tsib-axis CNC machining tib lub sijhawm tau daws cov teeb meem no. Cov thev naus laus zis no ua rau kev ua tiav ntawm cov hniav turbine loj hauv ib qho kev teeb tsa, tswj qhov tseeb ntawm qhov profile hauv 0.02mm / m - qhov tseem ceeb rau kev ua kom muaj txiaj ntsig zoo ntawm turbine thiab kev ruaj khov ntawm kev ua haujlwm.
Rau cov khoom loj xws li cov thawv turbine thiab cov ncej, uas tuaj yeem ncav cuag txoj kab uas hla ntawm 42 feet thiab hnyav tshaj 350 tons, CNC tshuab muab tib txoj kev tsim khoom siv tau. Lawv lub peev xwm los tswj cov khoom loj heev thaum tswj qhov tseeb ua rau lawv tsis tseem ceeb hauv kev tsim hluav taws xob hydropower.
02. Dhau ntawm Turbines: Kev Siv Hydropower Muaj Peev Xwm Ntau
Cov kev siv CNC machining hauv hydropower txuas ntxiv mus deb tshaj qhov kev tsim turbine. Cov thev naus laus zis ua lub luag haujlwm tseem ceeb hauv kev tsim cov pas dej thiab cov rooj vag chaw nres tsheb fais fab, uas xav tau kev tswj hwm qhov ntev kom ua haujlwm tau zoo hauv qab qhov siab ntawm dej.
Cov tuam txhab zoo li Voith Hydro tau ua tus qauv rau CNC platforms thoob plaws lawv cov chaw tsim khoom, tsim kom muaj ib lub tshuab tsim khoom sib koom ua ke uas tso cai rau cov neeg ua haujlwm tswj hwm ntau lub tshuab tau zoo. Qhov kev cai no tau txo lub sijhawm txij nkawm thiab txhim kho kev ywj pheej ntawm kev tsim khoom.
Cov thev naus laus zis no kuj ua rau muaj kev saib xyuas thiab kho cov khoom siv hydropower uas twb muaj lawm kom raug. Cov tshuab CNC tshwj xeeb tuaj yeem kho cov khoom siv uas puas lawm kom zoo li qub, ua rau lub neej ua haujlwm ntev dua thiab zam kev them nqi hloov pauv tag nrho.
03. Kev Muaj Peev Xwm Txuj Ci Uas Tsav Kev Txhim Kho Fais Fab Dej
Kev hloov pauv ntawm CNC thev naus laus zis tau ua rau muaj kev txhim kho ncaj qha rau kev ua haujlwm ntawm lub zog fais fab thiab kev ntseeg tau. Kev ua haujlwm CNC ntau-axis tso cai rau cov chaw tsim khoom los tsim cov khoom siv nrog cov qauv nyuaj uas yuav ua tsis tau nrog cov txheej txheem ib txwm muaj.
Cov txheej txheem CNC niaj hnub no suav nrog cov thev naus laus zis simulation uas tsim cov ntxaib digital ntawm cov txheej txheem machining. Cov kev sim no txheeb xyuas qhov kev sib tsoo ntawm cov cuab yeej, cov khoom ua haujlwm, thiab cov khoom siv ua ntej pib txiav tiag tiag, tiv thaiv kev ua yuam kev kim thiab txo lub sijhawm teeb tsa.
Cov chaw tsim khoom hauv Suav teb tau ua tiav ntau yam hauv daim teb no. Cov tuam txhab zoo li Kede CNC tau tsim cov chaw ua haujlwm ntsug tsib-axis suav nrog tus qauv KMC1250 uas tsim tshwj xeeb rau kev tsim cov khoom siv hydropower.
Cov tshuab siab heev no tuaj yeem ua tau ob qho tib si kev tsim khoom thiab kev kho kom raug ntawm cov li qub loj, rooj vag, cov yeeb nkab siab, thiab lwm yam khoom siv hydropower.
Kev koom ua ke ntawm CAD/CAM systems nrog CNC machining tau ua kom cov txheej txheem ntau lawm yooj yim dua. Cov ntaub ntawv tsim qauv ntws mus los ntawm engineering mus rau kev tsim khoom, txo cov kev ua yuam kev txhais lus thiab ua kom cov sijhawm ntau lawm sai dua.
Cov xov digital no muaj txiaj ntsig zoo hauv hydropower, qhov twg feem ntau cov khoom siv yog ua tshwj xeeb rau cov haujlwm tshwj xeeb es tsis yog tsim ntau.